Ford Tractor 2600,3600,4100,4600,5600,5900,6600,7600 Service Manual Repair Shop

Description

ford tractor
Ford 2600, 3600, 4100, 4600, 5600, 6600, 6700, 7600, 7700 Tractor SERVICE manual
(se 3660)
Product Images
For larger images, see upper left corner of page.
This manuals has 1,268  pages and covers all serial numbers and years for the listed models. This manual includes the heavy-duty binder as pictured, tabs, large foldout diagrams and color diagrams.
Part 1
Engine Systems
Chapter 1
Diesel Engine - Description and Operation
Diesel Engine - Overhaul
Chapter 2
Cooling System
Cooling System - Description and Operation
Cooling System - Overhaul
Chapter 3
Gasoline Engines
Gasoline Engine - Description and Operation
Gasoline Engine - Overhaul
Chapter 4
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Part 2
Fuel Systems
Chapter 1
Fuel Systems - Gasoline
Description and Operation
Adjustments
Dry-Type Air Cleaner
Fuel Tank, Lines, Pump, Filter and Sediment Bowl
Carburetor
Chapter 2
Fuel Systems - Diesel
Description and Operation
Adjustments - Distributor Type Fuel Injection Pump
Adjustments - In-Line Type Fuel Injection Pump
Fuel Lift Pump - Overhaul
Fuel Tanks, Filters and Fuel Lines - Overhaul
Chapter 3
Air Cleaners
Pre-cleaner - Description and Operation
Oil Bath Type Air Cleaner - Description and Operation
Oil Bath Type Air Cleaner - Overhaul
Dry Type Air Cleaner - Description and Operation
Dry Type Air Cleaner - Overhaul
Chapter 4
Injectors
Injectors - Description and Operation
Injectors - Overhaul
Chapter 5
Fuel Injection Pump - Distributor Type - Ford 2600, 3600
4100, 4600, 5600 and 6600
Description and Operation
Timing the Pump to the Engine
Overhaul
Test Procedures
Chapter 6 Fuel Injection Pump - In-Line Type
Description and Operation
Timing the Pump to the Engine
Overhaul
Test Procedures
Chapter 7
Turbocharger
Turbocharger - Description and Operation
Turbocharger - Overhaul
Boost Control - Description and Operation
Chapter 8
Troubleshooting, Specifications, Test Plans and Special Tools
Troubleshooting - Gasoline Engines
Troubleshooting - Diesel Engines
Specifications
Test Plans
Special Tools
Part 3
Electrical Systems
Chapter 1
Wiring, Lights, Switches and Instrumentation
Wiring, Lights, Switches and Instrumentation - Description and Operation
Wiring, Lights, Switches and Instrumentation - Overhaul
Chapter 2
Battery
Battery - Description and Operation
Battery - Maintenance and Tests
Chapter 3
Starting System
Starting System - Description and Operation
Starting Motor - Overhaul
Starting Motor Relay - Description and Operation - Ford
2600, 3600 and 4600 Gasoline Tractors
Starting Motor Relay - Overhaul - Ford 2600, 3600
and 4600 Gasoline Tractors
Safety Start Switch - Description and Operation
Safety Start Switch - Overhaul
Key Start Switch - Description and Operation
Key Start Switch - Overhaul
Chapter 4
Charging System - Alternator with Integral Regulator
Charging System - Alternator with Integral Regulator -
Description and Operation
Charging System - Alternator with Integral Regulator -
Service Precautions, Preliminary Checks, Initial Tests
and Alternator Component Tests
Charging System - Alternator with Integral Regulator - Overhaul
Chapter 5
Charging System - Alternator with External Regulator
Charging System - Alternator with External Regulator -
Description and Operation
Charging System - Alternator with External Regulator -
Service Precautions, Preliminary Checks and Initial Tests
Charging System - Alternator with External Regulator - Overhaul
Chapter 6
Ignition System
Description
Ignition System Tests
Distributor
Distributor Drive
Ignition Coil
Spark Plugs and Wires
Chapter 7
Troubleshooting, Specifications, Special Tools and Wiring
Diagrams
Troubleshooting
Specifications
Special Tools
Wiring Diagrams
Part 4
Clutches
Chapter 1
Single Clutches
Single Clutches - Description and Operation
Single Clutches - Adjustments
Single Clutches - Overhaul
Chapter 2
Double Clutches
Double Clutches - Description and Operation
Double Clutches - Adjustments
Double Clutches - Overhaul
Chapter 3
Servicing Clutch Associated Parts
Clutch Pilot Bearing - Description and Overhaul
Clutch Release Bearing - Description and Overhaul
Clutch Release Shaft Bushings - Overhaul
Clutch Pedal Bushings - Overhaul
Chapter 4
Specifications and Special Tools
Specifications
Special Tools
Part 5
Transmission Systems
Chapter 1
Eight Speed Transmissions - Ford 2600, 3600, 4100 and 4600
Eight Speed Transmissions - Description and Operation
Shift Cover and Safety Start Switch - Overhaul
Eight Speed Transmissions - Overhaul
Chapter 2
Seven and Eight Speed Transmissions - Ford 5600, 6600,
6700, 7600 and 7700
Transmission - Description and Operation
Gear Shift Levers and Cover - Overhaul - Ford 5600,
6600 and 7600
Gear Shift Levers and Cover - Overhaul - Ford 6700 and 7700
Transmission Front End - Overhaul
Eight Speed Transmission - Complete Overhaul
Seven Speed Transmission - Complete Overhaul
Chapter 3
Dual Power Transmission
Description and Operation
Planetary Gear Set Overhaul
Pressure Testing
Chapter 4
Troubleshooting, Specifications and Special Tools
Troubleshooting - Dual Power
Specifications
Special Tools
Part 6
Power Take Off
Chapter 1
Transmission P.T.O. and Live P.T.O. - Ford 2600, 3600,
4100 and 4600
Description and Operation
P.T.O. Rear Shaft Assembly - Overhaul
P.T.O. Selector Lever - Overhaul
Chapter 2
Independent P.T.O. - Ford 4100 and 4600
Description and Operation
P.T.O. Control Valve - Pressure Test
P.T.O. Control Valve - Overhaul
P.T.O. Clutch Assembly - Overhaul
P.T.O. Shaft - Overhaul
Chapter 3
Independent Power Take off - Ford 5600, 6600, 6700, 7600 and 7700
Description and Operation
I.P.T.O. Clutch - Overhaul
I.P.T.O. Control Valve and Break - Overhaul
Single Speed I.P.T.O. Shafts and Gears - Overhaul
Two-Speed I.P.T.O. Shafts and Gears - Overhaul
I.P.T.O. Pump Pressure Test
Chapter 4
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Part 7
Rear Axle and Brakes
Chapter 1
Rear Axle and Brakes - Ford 2600 and 3600
Description and Operation
Rear Axle Shaft Assembly - Overhaul
Wheel Brake Assembly - Overhaul
Differential and Differential Lock - Overhaul
Drive Pinion Assembly - Overhaul
Hand Brake Assembly - Overhaul
Brake Pedals and Linkage - Overhaul
Adjustments
Chapter 2
Rear Axle and Brakes - Ford 4100, 4600, 5600, 6600, 6700,
7600 and 7700
Description and Operation
Rear Axle Shaft Assembly - Overhaul
Planetary Gear Assembly and Axle Housing - Overhaul
Disc Brake Assembly - Overhaul
Differential and Differential Lock Assembly Overhaul
Drive Pinion Assembly - Overhaul
Transmission Handbrake Assembly - Overhaul
Brake Pedals and the Linkage - Overhaul
Adjustments
Chapter 3
Specifications and Special Tools
Specifications
Special Tools
Part 8
Hydraulic Systems
Chapter 1
Hydraulic System Circuits
Hydraulic System Circuit - Description and Operation -
Ford 2600, 3600, 4100 and 4600 Models
Hydraulic System Circuit - Description and Operation -
Ford 5600, 6600, 6700, 7600 and 7700 Models Less Monitor
Hydraulic System Circuit - Description and Operation -
Ford 5600, 6600, 6700, 7600 and 7700 Models with Load Monitor
Chapter 2
Hydraulic Power Lift
Hydraulic Power Lift - Description and Operation - Ford
2600, 3600, 4100 and 4600 Models
Hydraulic Power Lift - Description and Operation - Ford
5600, 6600, 6700, 7600 and 7700 Models Less Load Monitor
Hydraulic Power Lift - Description and Operation - Ford
5600, 6600, 6700, 7600 and 7700 Models with Load Monitor
Chapter 3
Hydraulic Lift Cylinder Assemblies
Hydraulic Lift Cylinder Assembly - Overhaul - Ford 2600,
3600, 4100 and 4600 Models
Hydraulic Lift Cylinder Assembly - Overhaul - Ford 5600,
6600, 6700, 7600 and 7700 Models
Chapter 4
Hydraulic Lift Cover Assemblies
Hydraulic Lift Cover Assembly - Overhaul - Ford 2600,
3600, 4100 and 4600 Models
Hydraulic Lift Cover Assembly - Overhaul - Ford 5600,
6600, 6700, 7600 and 7700 Models Less Load Monitor
Hydraulic Lift Cover Assembly - Overhaul - Ford 5600,
6600, 6700, 7600 and 7700 Models with Load Monitor
Chapter 5
Flow Control Valve Plate and Linkage
Flow Control Valve Plate and Linkage - Description and
Operation - Ford 2600, 3600, 4100 and 4600 Models
Flow Control Valve Plate and the Linkage - Overhaul -
Ford 2600, 3600, 4100 and 4600 Models
Chapter 6
Oil Filter Support Assembly
Oil Filter Support Assembly - Overhaul - Ford 4100 and
4600 Models
Oil Filter Support and Adapter Assembly - Overhaul - Ford
5600, 6600, 6700, 7600 and 7700 Models
Chapter 7
Oil Cooler and Oil Cooler Valve Assembly
Oil Cooler and Oil Cooler Valve Assembly - Description and
Operation
Oil Cooler - Overhaul
Oil Cooler Valve Assembly - Overhaul
Chapter 8
Load Monitor
Load Monitor - Description and Operation
Load Monitor - Overhaul
Chapter 9
Hydraulic Pumps
Hydraulic Pump - Engine Mounted Piston Type - Description
and Operation - Ford 2600 and 3600 Models
Hydraulic Pump - Engine Mounted Piston Type - Overhaul -
Ford 2600 and 3600 Models
Hydraulic Pump - Engine Mounted Gear Type - Description
and Operation - Ford 2600 and 3600 Models
Hydraulic Pump - Engine Mounted Gear Type - Overhaul -
Ford 2600 and 3600 Models
Hydraulic Pump - Transmission Mounted Gear Type - Description
and Operation - Ford 4100, 4600, 5600, 6600, 6700, 7600,
and 7700 Models
Hydraulic Pump - Transmission Mounted Gear Type - Overhaul
- Ford 4100, 4600, 5600, 6600, 6700, 7600, and 7700 Models
Chapter 10
Hydraulic Lift External Control Linkage
Hydraulic Lift External Control Linkage - Overhaul - Ford
2600, 3600, 4100 and 4600 Models with Ford Straddle Mount Cab
Hydraulic Lift External Control Linkage - Overhaul - Ford
5600, 6600 and 7600 Models with Ford Straddle Mount Cab
Hydraulic Lift External Control Linkage - Overhaul - Ford
6700 and 7700 Models
Chapter 11
Adjustments
Hydraulic System Adjustments - Ford 2600, 3600, 4100 and
4600 Models
Hydraulic System Adjustments - Ford 5600, 6600, 6700, 7600,
and 7700 Models Less Load Monitor
Hydraulic System Adjustments - Ford 5600, 6600, 6700, 7600
and 7700 Models with Load Monitor
Chapter 12
Troubleshooting, Specifications and Special Tools - Ford
2600, 3600, 4100, 4600, 5600, 6600, 6700, 7600 and 7700 Models
Troubleshooting
Specifications
Special Tools
Part 9
Steering Systems
Chapter 1
Steering Gear - Ford 2600, 3600 and 4100 Less Cab
Steering Gear - Description and Operation
Steering Gear Assembly - Overhaul
Chapter 2
Steering Gear - Ford 2600, 3600 and 4100 with Cab and Ford
4600, 5600, 6600 and 7600
Steering Gear - Description and Operation
Steering Gear Assembly - Overhaul
Chapter 3
Power Assisted Steering Pump, Reservoir and Pipes - All Models
Power Steering Pump - Description and Operation
Power Steering Pump - Overhaul
Power Steering Pump - Pressure Testing
Reservoir Filter and Hydraulic Pipes
Chapter 4
Power Assisted Steering - Ford 2600, 3600 and 4100 Less Cab
Power Assisted Steering - Description and Operation
Power Assisted Steering Gear - Overhaul
Power Assisted Steering Cylinder - Overhaul
Chapter 5
Power Assisted Steering (Integral Unit) - Ford 2600, 3600
and 4100 with Cab and Ford 4600, 5600, 6600 and 7600
Power Assisted Steering (Integral Unit) - Description and Operation
Power Assisted Steering (Integral Unit) - Overhaul
Chapter 6
Hydrostatic Steering System - Ford 6700 and 7700
Hydrostatic Steering System - Description and Operation
Hydrostatic Steering System - Overhaul
Hydrostatic Steering System Cylinder - Overhaul
Chapter 7
Troubleshooting, Specifications and Special Tools
Troubleshooting - Manual Steering Systems
Troubleshooting - Power Steering Systems
Specifications
Special Tools
Part 10
Front Axle
Chapter 1
Ford 2600, 3600 and 4100
Description
Adjustments
Front Wheel Spindle Overhaul
Radius Rod and a Ball Cap Overhaul
Front Axle and Support Overhaul
Chapter 2
Ford 4600
Description
Adjustments
Front Wheel Spindle Overhaul
Front Axle Overhaul
Chapter 3
Ford 5600, 6600 and 7600
Description
Adjustments
Front Wheel Spindle Overhaul
Steering Center Arm Overhaul - Ford 5600, 6600, 7600 with
Power Assisted Steering
Front Axle Overhaul
Chapter 4
Ford 6700 and 7700
Description
Adjustments
Front Wheel Spindle Overhaul
Front Axle Overhaul
Chapter 5
Specifications and Special Tools
Specifications
Special Tools
Chapter 6
Front Wheel Drive Transfer Box - Ford 5600, 6600, 6700,
7600 and 7700
Description and Operation
Overhaul
Chapter 7
Front Wheel Drive Axle Assembly - Ford 5600, 6600, 6700,
7600 and 7700
Description and Operation
Overhaul
Chapter 8
Front Wheel Drive Specifications and Special Tools - Ford
5600, 6600, 6700, 7600 and 7700
Specifications
Special Tools
Chapter 9
Front Wheel Drive Transfer Box - Ford 2600, 3600, 4100 and 4600
Transfer Box - Description and Operation
Transfer Box - Removal and Installation
Transfer Box Gear Train Overhaul - Ford 2600 and 3600
Transfer Box Gear Train Overhaul - Ford 4100 and 4600
Sliding Coupling Overhaul
Multi-Plate Clutch Overhaul
Transfer Box Drive Gear Overhaul
Chapter 10
Front Wheel Drive Axle Assembly - Ford 2600, 3600, 4100 and 4600
Axle - Description and Operation
Ford 2600, 3600 and 4100 Axle Overhaul
Ford 4600 Axle Overhaul
Front Axle Drop Box Overhaul
Front Axle Removal and Installation
Chapter 11
Front Wheel Drive Specifications and Special Tools - Ford
2600, 3600, 4100 and 4600
Specifications
Special Tools
Part 11
Ford Tractor Safety Cabs and Platforms
Chapter 1
Ford Tractor Safety Cabs and Platforms - Description and Serviceability
Ford Tractor Safety Cabs - Description
Ford Tractor Platforms - Description
Ford Tractor Safety Cabs and Platforms - Serviceability
Chapter 2
Ford Tractor Safety Cabs and Platforms - Removal and Replacement
Tilting the Cab - Ford 2600, 3600, 4100, 4600, 5600, 6600 and 7600
Tilting the Cab or Platform - Ford 6700 and 7700
Cab Removal and Replacement - Ford 2600, 3600, 4100,
4600, 5600, 6600 and 7600
Cab Removal and Replacement - Ford 6700 and 7700
Platform Removal and Replacement - Ford 6700 and 7700
Rear Platform Assembly Removal and Replacement - Ford 6700
and 7700
Chapter 3
Ford Tractor Safety Cabs - Overhaul
Ford Tractor Safety Cab Window Glass - Replacement
Ford Tractor Safety Cab Door - Overhaul
Ford Tractor Safety Cab Roof - Removal and Replacement
Ford Tractor Safety Cab Repair - Ford 5600, 6600, 6700,
7600 and 7700
Chapter 4
Specifications and Special Tools
Specifications
Special Tools
Part 12
Separating the Tractor
Chapter 1
Separating the Tractor - Ford 2600 and 3600
Separating the Tractor between the Front Transmission and
the Rear Axle Assembly
Separating the Tractor between the Engine and the Front Transmission
Separating the Tractor between the Front Axle Assembly and the Engine
Removal and Replacement of the Rear Axle Assembly with the
Cab In Situ- Ford 2600 and 3600 with Cab
Chapter 2
Separating the Tractor - Ford 4100, 4600, 5600, 6600, 6700,
7600 and 7700
Separating the Tractor between the Front Transmission and
the Rear Axle Assembly
Separating the Tractor Between the Engine and the Front Transmission
Separating the Tractor Between the Front Axle and the Engine
Removal and Replacement of the Rear Axle Assembly with the
Cab In Situ- Ford 4100, 4600, 5600, 6600, 7600 and 7700 with Cab
Chapter 3
Specifications and Special Tools
Specifications
Special Tools
Part 13
Accessories and General
Chapter 1
Air-Conditioning Systems
Air-Conditioning Systems - Description and Operation
Air-Conditioning Systems - Overhaul
Air-Conditioning Systems - Troubleshooting, Specifications
and Special Tools
Chapter 2
Cab Heating System
Cab Heating System - Description and Operation
Cab Heating System - Overhaul
Cab Heating System - Troubleshooting and Specifications
Chapter 3
Remote Control Valves
Remote Control Valves - Description and Operation
Remote Control Valves - Conversion from 'Detented' to 'Non-
Detented' Type
Remote Control Valves - Overhaul
Pressure Testing, Trouble Shooting Specifications and Special Tools
Chapter 4
Hydraulic Trailer Brake Valve
Hydraulic Trailer Brake Valve - Description and Operation
Hydraulic Trailer Brake Valve - Installation
Specifications
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