Detroit Diesel Series 53 Allison 6v-53 Repair Service Workshop Manual PDF CD !

Description

Detroit Diesel Series 53
Engine Service Shop Manual
PDF CD !!
YEAR 1973 & up !!
2, 3, 4, Inline and V6, and V8, Cylinder Engines !!
Note: Computer CD, Not Printed Material !!
780 PLUS PAGES PDF FORMAT CD
Illustrations of manual below Scroll Down !!
Contact us above if E-Delivery Needed !!
This manual covers the basic Series 53 Diesel Engines built by Detroit Diesel Corporation.
Complete instructions on operation, adjustment (tune-up), preventive maintenance and
lubrication, repair (including complete overhaul) are covered.
This manual was written primarily for persons servicing and overhauling the engine and,
in addition, contains all of the instructions essential to the operators and users.
Basic maintenance and overhaul procedures are common to all Series 53 engines
Contents as follows:
DETROIT DIESEL 53    chapter 1
SECTION 1
ENGINE (less major assemblies)
Cylinder Block
Cylinder Block End Plates
Air Box Drains
Cylinder Head
Valve and injector Operating Mechanism
Exhaust Valves
Valve Rocker Cover
Crankshaft
Crankshaft Oil Seals
Crankshaft Main Bearings
Engine Front Cover (Lower)
Crankshaft Outboard Bearing Support
Crankshaft Vibration Damper
Crankshaft Pulley
Flywheel
Clutch Pilot Bearing
Engine Drive Shaft Flexible Coupling
Flywheel Housing
Piston and Piston Rings
Connecting Rod
Connecting Rod Bearings
Cylinder Liner
Engine Balance and Balance Weights
Gear Train and Engine Timing
Camshaft  Balance Shaft and Bearings
Camshaft and Balance Shaft Gears
Idler Gear and Bearing Assembly
Crankshaft Timing Gear
Blower Drive Gear and Support Assembly
Accessory Drives
Engine Front Cover (Upper)
Shop Notes-Trouble Shooting-Specifications-Service Tools
SECTION 2
FUEL SYSTEM AND GOVERNORS
Fuel System
Fuel Injector (Crown Valve)
Fuel Injector (Needle Valve)
Fuel Injector Tube
Fuel Pump
Fuel Pump Drive
Fuel Strainer and Fue: Filter
Fuel Cooler
Mechanical Governors
Limiting Speed Mechanical Governor (In-Line Engine)
Limiting Speed Mechanical Governor ( V Engine)
Limiting Speed Mechanical Governor ( V Engine)
Limiting Speed Mechanical Governor (Variable Low-Speed)
Limiting Speed Mechanical  Governor (Fast Idle Cylinder)
Limiting Speed Mechanical Governor (Variable High-Speed)
Variable Speed Mechanical Governor ( V Engine)
Variable Speed Mechanical Governor (Enclosed Linkage) (In-Line Engine)
Variable Speed Mechanical Governor (Open Linkage) (In-Line Engine)
Variable Speed Mechanical Governor ( V Engine)
Constant Speed Mechanical Governor (In-Line Engine)
Hydraulic Governors
SG Hydraulic Governor
Hydraulic Governor Drive
Hydraulic Governor Synchronizing Motor
Fuel Injector Control Tube
SECTION 3
AIR INTAKE SYSTEM
Air Intake System
Air Cleaner
Air Silencer
Air Shutdown Housing
Blower
Turbocharger (Airesearcb)
Intercoolers
Shop Notes - Trouble Shooting - Specifications - Service Tools
SECTION  4
LUBRICATION SYSTEM
Lubrication System
Lubricating Oil Pump
Lubricating Oil Pressure Regulator
Lubricating Oil Filter
Lubricating Oil Cooler
Oil Level Dipstick
Oil Pan
Ventilating System
Shop Notes - Specifications Service Tools
SECTION  5
COOLING SYSTEM
Cooling System
Water Pump
Water Pump Idler Pulley Assembly
Thermostat
Radiator
Coolant Pressure Control Cap
Engine Cooling Fan
Heat Exchanger
Raw Water Pump (Jabsco)
Coolant Filter and Conditioner
Specifications - Service Tools
SECTION  6
EXHAUST SYSTEM
Exhaust System
Exhaust Manifold (Air-Cooled)
Exhaust Manifold (Water-Cooled)
SECTION  7
ELECTRICAL EQUIPMENT  INSTRUMENTS AND PROTECTIVE
SYSTEMS
Electrical System
Battery-Charging Generator
Battery-Charging Generator Regulator
Storage Battery
Starting Motor
Instrument Panel and Instruments
Engine Protective Systems
Alarm System
Overspeed Governors
Power Generator and Controls
Shop Notes - Trouble Shooting - Specifications Service Tools
SECTION  8
POWER TAKE-OFF - TORQMATIC CONVERTER
Power Take-Off - Direct Drive (Front and Rear Mounted)
Front Power Take-Off
Adapter
and Drive Mechanism
Torqmatic Converter
SECTION  9
TRANSMISSIONS
Warner Hydraulic Marine Gear
Twin Disc Marine Gear
Trouble Shooting - Specifications - Service Tools
SECTION  10
SPECIAL EQUIPMENT
Bilge Pump
Air Compressor
Cold Weather Starting
Hydrostarter System
Trouble Shooting - Specifications Service Tools
SECTION 11
OPERATING INSTRUCTIONS
Engine Operating Instructions
Operating Instructions- AC  Power Generator Set
Operating Instructions- Power Generator Units in Railroad Refrigeration Cars
Engine Operating Conditions
Engine Run-In Instructions
Fuels  Lubricants and Coolants
SECTION 12
ENGINE TUNE-UP
Engine Tune-Up Procedures
Exhaust Valve Clearance Adjustment
Timing Fuel Injector    Limiting Speed Mechanical Governor and Injector Rack Control Adjustment:
Variable Low-Speed Limiting Speed Mechanical Governor Adjustment:
Limiting Speed Mechanical Governor (Fast Idle Cylinder) Adjustment:
Variable Speed Mechanical Governor and Injector Rack Control Adjustment:
Pierce (In-Line Industrial Engine)
Exposed Linkage (In-Line Engine)
Enclosed Linkage (In-Line Engine)
Tractor Type (In-Line Engine)
Constant Speed Mechanical Governor and Injector Rack Control Adjustment
Hydraulic Governor and Injector Rack Control Adjustment:
Supplementary Governing Device Adjustment:
Engine Load Limit Device
Throttle Delay Mechanism
SECTION  13
PREVENTIVE MAINTENANCE - TROUBLE SHOOTING -
STORAGE
Lubrication and Preventive Maintenance
Trouble Shooting
Storage
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